Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Gelco Chimney Cap & Crown in Evanston: What to Know First
We provide independent Gelco chimney cap and crown service in Evanston, with most Gelco cap replacements and crown repairs completed in a single visit once we have the right part on the truck. A written price and scope are delivered before any work starts, and every job includes a camera-scan inspection and documented photo record under Clause 4 of the Haven Standard. Typical Gelco cap installations in Evanston run $340-$780 depending on flue count and whether the crown needs coating or rebuild work beneath it.
This page is for homeowners who know they have a Gelco product on their chimney and need to know whether it can be repaired, what a proper replacement looks like, and what it will actually cost. If you’re seeing rust streaks on the brick below the cap, hearing a rattle in high wind off Lake Michigan, or looking at cracked crown concrete after another freeze-thaw winter, call us at (708) 234-1174. We’ll send a named technician with a camera, not a sales pitch.
How Gelco Products Fail - and How We Fix Them
- Gelco Ultra-Temp stainless caps: The 18-gauge lid on the Ultra-Temp series holds up well in Evanston’s salt-air lakefront conditions, but the spot-welded corner seams are the failure point. We’ve pulled dozens where the seam has opened just enough to let water wick behind the lid and freeze against the flue tile. We replace with a matched Gelco lid or, if the homeowner prefers, a heavier-gauge aftermarket equivalent with fully welded seams and a written warranty on the weld integrity.
- Gelco Multi-Flue caps with mesh sides: The 5/8-inch spark arrestor mesh on Gelco multi-flue units clogs with cottonwood seed in late spring across Evanston’s tree-canopied neighborhoods, especially near Centennial Park and the North Shore Channel. The mesh is factory-riveted, so cleaning without distortion is difficult. We remove the mesh section, clean or replace it, and re-rivet with stainless hardware. If the frame has warped from heat cycling, we document it and quote a replacement before installing.
- Gelco galvanized economy caps: These were common on spec-built homes in Evanston’s 2015-2019 construction wave, particularly in the west-end subdivisions. The galvanized coating fails at the drip edge first, usually within 4-6 years, and the underlying steel rusts through in sheets. We don’t re-coat these; we replace with stainless or copper-cap equivalents sourced through our Haven buying network, with the old cap photographed and the new one spec’d in writing before we start.
- Gelco crown-mounted caps with integral skirt: The skirt on these units is meant to shed water over the crown edge, but the skirt-to-crown seal is a single bead of caulk from the factory. In Evanston, where temperature swings of 40 degrees in a day are common in March and November, that bead cracks and lifts within two seasons. We remove the cap, grind the old sealant, re-bed with a flexible crown sealant compatible with Gelco’s skirt geometry, and re-mount with stainless fasteners at 6-inch centers, not the factory 12-inch spacing.
- Gelco top-sealing dampers integrated with cap frames: The cable-operated damper on Gelco’s combination cap-damper units seizes when the cable sheath fills with creosote dust and lakefront humidity. Homeowners in east Evanston near the lake call us thinking the cap is broken when it’s actually the damper cable frozen inside the cap frame. We diagnose this with the camera first, then disassemble the cap, clean or replace the cable assembly, and test the damper operation before we leave. The camera doesn’t negotiate, and neither does creosote.
Our Gelco Chimney Cap & Crown Process

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Call and scheduling: A live person answers, checks Gelco part availability against your model if you know it, and books a window. You get a text when your technician is en route.
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Camera-scan inspection (NFPA 211 Level 2): Before touching the cap or crown, we run the camera down the flue to document liner condition, creosote class, and any water damage pattern that would change the scope. This is Clause 4 of the Haven Standard, and we’ve done it on every job since 2009.
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Written price and scope: Corrine Halstead or your assigned technician delivers a written price, written scope, and written warranty before any work begins. No exceptions. This is Haven Standard Clause 1: Have it in writing.
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Parts decision: If your Gelco part is available through our Haven buying network at a fair price, we use it. If lead time is excessive or the OEM part has a known weakness we’ve documented in the field, we quote a quality aftermarket equivalent from DuraFlex or HeatShield with equivalent or better specifications, and you choose.
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Repair or replacement: We execute the agreed scope, photograph every stage, and test the assembly for proper draft and water shedding with a controlled water stream.
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Documentation and guarantee: You receive a photo record of the completed work, a written warranty, and the 365-Day Done Right Promise. If it’s not done right, we make it right.
Before
AfterWhat Gelco Chimney Cap & Crown Costs in Evanston
| Service | Typical Range | What Moves the Price |
|---|---|---|
| Gelco single-flue cap replacement (stainless) | $340-$520 | Flue size (8×8 vs. 13×13), mesh height for tall flue tiles, access difficulty on steep roofs |
| Gelco multi-flue cap replacement | $580-$780 | Number of flues, overall width, custom skirt length for oversized crown |
| Crown coating (Gelco skirt re-bed included) | $420-$680 | Crown square footage, crack depth requiring filler, number of flue penetrations to seal |
| Crown partial rebuild with new Gelco cap | $1,200-$2,100 | Crown demolition depth, rebar exposure, flue tile reset required, scaffolding needs |
| Gelco cap-damper cable repair | $180-$340 | Cable length, sheath condition, whether the cap frame must be removed for access |
These are the prices we actually charge in Evanston, based on jobs we’ve completed in neighborhoods from the lakefront historic district to west Evanston’s newer construction. Every estimate is free, every price is written before work starts, and we offer a Free Second Opinion on any competitor’s written quote. Call (708) 234-1174 for an exact quote on your Gelco cap or crown.
Why Evanston Homeowners Call Emberly Chimney Cleaners Evanston for Gelco Work

We’ve inspected and cleaned more than 38,000 chimneys since 2009, and a significant share of the cap and crown work in Evanston involves Gelco products from the 2010s construction boom and earlier lakefront installations. Corrine Halstead and our crew know the Gelco catalog well enough to spot the economy-cap rust pattern from the ground and to know which Ultra-Temp seam failures are repairable versus replacement-only.
Because we source materials through the Haven buying network across multiple brands, including DuraFlex and HeatShield, we’re not locked into Gelco lead times or pricing when a faster or better-engineered solution exists. Our technicians are background-checked, uniformed, and named before they arrive. Your written price, written scope, and written warranty are delivered under Haven Standard Clause 1. Your photo record is archived under Clause 4. And the 365-Day Done Right Promise applies to every job, Gelco or otherwise.
FAQs
No. Gelco’s limited warranty covers manufacturing defects in materials and workmanship for a stated period from purchase; it does not require service by authorized dealers, and Gelco does not operate an authorized service network for cap and crown installation. As an independent Gelco service provider, we document our work with photos and written scope, which actually strengthens any future warranty claim by establishing the condition of the product at installation. Call (708) 234-1174 if you’d like us to review your original purchase documentation.
Most single-flue Gelco cap replacements take 90 minutes to two hours from ladder set to final photo, assuming the crown beneath is sound. Multi-flue units or jobs requiring crown coating add two to three hours. We book enough time in the window that we’re not rushing, and we don’t leave until the water-test and draft check are complete. Call (708) 234-1174 to check current availability.
We repair when repair is sound and replace when it isn’t. A Gelco cap with a single loose mesh panel, a re-bedable skirt seal, or a cleanable damper cable is a repair. A galvanized cap with rust-through at the drip edge, a stainless lid with split corner seams, or a frame warped beyond re-square is a replacement. We make that call with the camera and a written explanation, not a sales script. Call (708) 234-1174 for a free inspection and honest assessment.
We cross-reference discontinued Gelco models against our Haven network inventory and aftermarket equivalents from DuraFlex, HeatShield, and other manufacturers we stock. For common discontinued sizes, we typically have a match on the truck or within 48 hours. For unusual custom sizes, we may need to measure and order, and we’ll tell you that upfront in the written quote, not after we’ve started. Call (708) 234-1174 with your model number if you have it.
We determine this with a hammer test and close visual inspection after the cap is removed. Crown coating is appropriate for surface cracking, minor spalling, and intact structural concrete. Rebuild is necessary when the crown has cracked through to the flue tile, the concrete is punky or hollow-sounding, or the edge has deteriorated enough that water is entering the chase. We photograph the exposed crown, explain what we see, and quote both options when both are viable. Nothing is recommended without evidence you can see for yourself. Call (708) 234-1174 for a free estimate.
Ready to get your Gelco cap or crown sorted? Call Emberly Chimney Cleaners Evanston at (708) 234-1174. We’ll answer with a live person, send a named technician with a camera, and give you a written price before any work starts. Estimates are free, and we back every job with our 365-Day Done Right Promise.
Written by Corrine Halstead, Owner, Emberly Chimney Cleaners Evanston at Emberly Chimney Cleaners Evanston, serving Evanston and nearby areas.





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